Complete System Solutions

Central filtration systems ensure that the coolant can be collected and filtered in one place for more than one machining center in machining plants.The filtration machine can be calculated according to the total need and can be produced in the desired capacity. Multiple pumps can be used. Thus, large filtration capacity of the liquid is provided.Electricity consumption is provided at a single point, thus saving very serious.

They are brakable, tiltable wheeled trolleys used for accumulation of chips coming out of chip conveyor.

Standard dimensions are as follows:0,15 m3 – 0,30 m3 – 0,60 m3 – 0,90 m3

It can be produced in special sizes.

This device is used to load chips which come out from machine tools to available containers or silos by chip carts.

Standard dimensions are as follows

Hydraulic elevator: 100 – 500 kg capacity

Chain elevator: Produced in capacity ranges of 100 – 2500 kg

Physical condition of the enterprise, chip type, surface area, machine layouts, capacity etc. After all preliminary determinations, they are chip conveyors which are designed in line with customer demands and produced in our standard pitches.

Designed for the entire enterprise or local machines.31.75 mm – 38.10 mm – 50.80 mm – 63.50 mm pitches hinged belt, scraper, magnetic and under the laser can be produced in different types of mixed.

• Hinged belt
• Drag(scraper)
• Magnetic
• Under the Laser and press

as 31.75 mm – 38.10 mm – 50.80 mm – 63.50 mm pitches are produced in the standard conveyor.

Conveyor selection is made according to chip type and quantity.

Chip crushers long swarf and turnings into short chips to save transportation costs and to allow further processing. The crusher is used in industries where the amount of swarf is an issue and before long swarf should be extracted, centrifuged or briquetted.

Maximum 8000 kg / hour capacities are available for steel and brass chips.

It is used for separating chips and cooling / cutting liquid mixture that occurs after in machining. Humidity rate of chips is reduced below %3 percent after centrifuge process,

The maximum capacity for steel chips is 5,000 kg/h

Separation of chips and cooling / cuting liquid ensures that scrap chips are removed from the toxic waste scope.

They are conveyors that allow the conveying of the chips coming from all workbenches to silos or containers.

Capacity and dimensions can be determined according to need and can be produced in all sizes in our standard pitches.

Chip silos are used to store high capacity chips which come from line conveyors and to transfer chips to trucks when required.Door system is hydraulic.

It can be produced in desired sizes according to need.

Seperator is designed to be uses for, machining centers, machine tools and grinding machines where clean coolant is needed; honing centers; and pumping stations which allow particles at micron level.

Dirty liquid is cleaned by means of the paper filter when it first reach to the seperator. When the pores of the paper filter are clogged due to contact with dirty liquid, water level rises and the paper roll is pushed forward by automatic switch and it renews the paper filter where the dirty liquid come to. This process is repeated continuously.

In addition, filtered coolant is collected by means of a tank. Capacity of tank is selected depending on the flow rate of coolant. Then filtered coolant is pumped directly to the system or to intended zone by way of circulation pump. Paper filter should be replaced when the unit run out of paper.

Chips containing coolant are fed into the infeed hopper. The dosing screw leads the chips in defined quantity into the pressing chamber in a continuous way. A high pressure cylinder compresses the chips to a high tensile briquette. At this point the coolant is pressed out of the chips.

An optionally integrated chip crusher with tramp metal ejector for mistakenly initiated tramp metals allows the processing of long and wolly chips.

The multipress execution allows the pressing of different materials to briquettes with different configuration of pressure.

Drum filter unit ensures problem-free conveying dusty chips and crumb chips with its special designed drag conveyor system. Filtered drum filters coolant around 50 microns and makse it possible for reuse in the system. Coolant comes from amchining center is poured into dirty water reservoir of the drum filter and dusty and crumb chips are deposited to bottom in this reservoir and then transmitted to chips reservoir by scraping method. Thus, chips are seperated from liquid by scraping method.

Remaining liquid is cleaned up by passing through 50 micron metal filter in the drum system and transmitted to the clean water tank from the drum. Coolant is returned back to the system from this tank. It is also possible to add cooling unit to the clean-coolant tank if requested.

The metal filter is cleaned up periodically with pressure by internal washing system. This process is repeated continuously. The biggest advantage of the drum filter unit is there is no additional expense, such as paper filter, since the drum filter is made of metal. This filter is long lasting and doesn’t need to be replaced for a long time. In addition, it doesn’t generate any environmental pollution due to lack of use of a paper filter.